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Mopar Garage => General Q&A => Topic started by: Mopar Crazy on June 22, 2017, 04:23:36 PM

Title: Cowl to Box Air Duct Repair
Post by: Mopar Crazy on June 22, 2017, 04:23:36 PM
The cowl to heater box air duct has a couple of rips in the material. Has anyone repaired one that had any rips? and what would be the best way to do this.

Thanks  :2thumbs:
Title: Re: Cowl to Box Air Duct Repair
Post by: gtx6970 on June 22, 2017, 04:56:06 PM
not aware of any way to fix them.

tough piece to find nice
Title: Re: Cowl to Box Air Duct Repair
Post by: PlainfieldCharger on June 22, 2017, 05:06:53 PM
After washing the whole item in dish soap and letting dry. I taped off the fabric rubber material, glass beaded the flanges and painted natural. I put rust treatment on the rusted ribs and wiped off the excess that gets on the rubberized fabric. After the rust turned black and dryed. I used a silver paint pen to emulate the zinc coated originals. Looked pretty good.  :Twocents:
Title: Re: Cowl to Box Air Duct Repair
Post by: Mopar Crazy on June 23, 2017, 07:23:23 AM
Sounds good, but I need to repair the rubber material. There are 2 rips that I need to fix. Any ideas ??
Title: Re: Cowl to Box Air Duct Repair
Post by: PlainfieldCharger on June 23, 2017, 07:28:08 AM
I have another project and the hose in that has a tear in it. I am planning on trying this product.
https://www.flexsealproducts.com/product/flex-seal-colors/?gclid=CjwKEAjw-LLKBRCdhqmwtYmX93kSJAAORDM6vD1XqJRYkI2ZUVnQ9pQZ02h8vkkJftArTgFm9HtLZBoChWzw_wcB

Thin layer on a real clean surface. Possibly adding a fine fiberglass mesh between a layer of it. :Twocents:
Title: Re: Cowl to Box Air Duct Repair
Post by: BDF on June 23, 2017, 08:47:34 AM
Gaffer tape?  :shruggy:
You could carefully apply it on the inside of hose & repair wouldn't be very noticeable.
Tab it down on one side of tear, then work other side down from outside.
Title: Re: Cowl to Box Air Duct Repair
Post by: ODZKing on June 23, 2017, 08:50:34 AM
Quote from: BDF on June 23, 2017, 08:47:34 AM
Gaffer tape?  :shruggy:
This stuff is great. As sticky as duct tape, but not gooey. Flat black, I used it on my trunk panels on the 67. Worth the price.
Title: Re: Cowl to Box Air Duct Repair
Post by: BDF on June 23, 2017, 09:44:40 AM
I 'repaired' a Pendleton shirt (between layers) with it YEARS ago, been through wash many times. It's still holding but the edges of tears are frayed a bit. :cheers:
Title: Re: Cowl to Box Air Duct Repair
Post by: Mopar Crazy on June 23, 2017, 12:39:31 PM
Great ideas...    Thank you!   :cheers: