DodgeCharger.com Forum

Mopar Garage => Paint, Body & Trim => Topic started by: GeneralLeeTESH on June 22, 2007, 03:47:21 PM

Poll
Question: How do I repaira front grille for a 69 Charger?
Option 1: Buy a new piece for 400.00 votes: 9
Option 2: zFix it yerself !!! votes: 23
Title: 1969 Charger Front GRILLE Repair
Post by: GeneralLeeTESH on June 22, 2007, 03:47:21 PM
 :cheers: OK-I bet a lot of you 69 Charger guys DO NOT want to pay 375.00 plus 25.00 shipping on a new PLASTIC center grille piece. Well- Repair it then!. ABS plastic loves being married to Fibreglass and BONDO!

Step 1:  Take the good half of the grille, stick aluminum foil on front of the good side and pour 1/2" thick BONDO. Let this "mold" dry.
NOW-remove ALL the Aluminum foil !!!
Step 2:
Next day-Add fiberglass without the releasing agent! Using a scotch brite wheel,shape the piece of Repair-panel you are making;then, mold it to fit as shown.

Step 3: Fit/glass the new piece into place !

Step 4:
Stay tuned for more pictures (tomorrow ) !!!
Title: Re: 1969 Charger Front GRILLE Repair
Post by: GeneralLeeTESH on June 22, 2007, 03:51:39 PM
 :2thumbs:Wait-there is more... :2thumbs: :Twocents:
Title: Re: 1969 Charger Front GRILLE Repair
Post by: GeneralLeeTESH on June 22, 2007, 03:55:45 PM
 :o The marriage of Plastic/glass together in 1/8" thickness...

More Pics of progress tomorrow...
Title: Re: 1969 Charger Front GRILLE Repair
Post by: GeneralLeeTESH on June 22, 2007, 05:01:03 PM
 :2thumbs: nAs my 5 year old Molly says..."Daddy-use POSSICLE Stix"...
O.K.  Here goes.... :scratchchin: :lol: :Twocents: :smilielol:
Title: The use of "POSSICLE-Stix"...acc to my 5 yr old daughter Molly
Post by: GeneralLeeTESH on June 22, 2007, 05:06:50 PM
 :2thumbs: :lol: :smilielol: :Twocents:
http://www.dodgecharger.com/forum/index.php/topic,30406.0.html
Title: Re: 1969 Charger Front GRILLE Repair
Post by: AirborneSilva on June 22, 2007, 06:12:37 PM
Lookin good Tesh  :2thumbs:
Title: Re: 1969 Charger Front GRILLE Repair
Post by: 70charger_boy on June 22, 2007, 06:53:56 PM
Damn Tesh, why did you let out our little secret???  We could've made millions
Title: Re: The use of "POSSICLE-Stix"...acc to my 5 yr old daughter Molly
Post by: Charger_Fan on June 22, 2007, 07:50:16 PM
Popsicle sicks ain't just for popsicles anymore, I guess. :smilielol: Cheaper than a new grille, too. :icon_smile_big:
Title: Re: 1969 Charger Front GRILLE Repair
Post by: Ghoste on June 22, 2007, 10:05:56 PM
Hmmm, impressive. :yesnod:
Title: Re: 1969 Charger Front GRILLE Repair
Post by: TUFCAT on June 22, 2007, 10:49:16 PM
Looks like a lot of work.....  Good thinkin' though  :bow: :bow: :bow:
Title: Re: 1969 Charger Front GRILLE Repair
Post by: Chatt69chgr on June 23, 2007, 09:18:56 AM
I don't think I would try what you have done but I applaud your efforts.  It's refreshing to see folks doing things like this.  I really enjoy threads of how folks have tackled restoration issues and solved them to their satisfaction.  Everyone can't pick up the phone and order a $300 or $400 part.  Sometimes, that's where Yankee ingenuity comes in.
Title: Re: 1969 Charger Front GRILLE Repair
Post by: GeneralLeeTESH on June 23, 2007, 08:21:24 PM
Got the HEMI emblem embedded within the LEFT Headlight Door. Gettin'er dun... :2thumbs: :cheers:
Title: Re: 1969 Charger Front GRILLE Repair
Post by: GeneralLeeTESH on June 23, 2007, 08:24:13 PM
more... :eek2:
Title: Re: 1969 Charger Front GRILLE Repair
Post by: AirborneSilva on June 24, 2007, 10:32:22 AM
Keep them pics coming Tesh  :2thumbs:
Title: Re: 1969 Charger Front GRILLE Repair
Post by: GeneralLeeTESH on June 24, 2007, 01:35:25 PM
 :patriot: Hoa Troop !
Title: Re: 1969 Charger Front GRILLE Repair
Post by: bill440rt on June 24, 2007, 02:47:23 PM
Uhhh.... Those grille centers are less than $375:

http://cgi.ebay.com/ebaymotors/69-DODGE-CHARGER-GRILLE-GRILLES-NEW_W0QQitemZ250135030212QQihZ015QQcategoryZ33645QQssPageNameZWDVWQQrdZ1QQcmdZViewItem
Title: Re: 1969 Charger Front GRILLE Repair
Post by: 70charger_boy on June 24, 2007, 02:58:24 PM
Quote from: bill440rt on June 24, 2007, 02:47:23 PM
Uhhh.... Those grille centers are less than $375:

http://cgi.ebay.com/ebaymotors/69-DODGE-CHARGER-GRILLE-GRILLES-NEW_W0QQitemZ250135030212QQihZ015QQcategoryZ33645QQssPageNameZWDVWQQrdZ1QQcmdZViewItem

buy it for him then
Title: Re: 1969 Charger Front GRILLE Repair
Post by: Red Ram on June 24, 2007, 03:08:39 PM
What's a Duktona?
Title: Re: 1969 Charger Front GRILLE Repair
Post by: 70charger_boy on June 24, 2007, 03:19:18 PM
Quote from: Red Ram on June 24, 2007, 03:08:39 PM
What's a Duktona?

http://www.dodgecharger.com/forum/index.php/topic,27469.0.html
Title: Re: 1969 Charger Front GRILLE Repair
Post by: Red Ram on June 25, 2007, 01:27:17 AM
Oh...OK. Lots of creativity. Looks like fun.
Title: Re: 1969 Charger Front GRILLE Repair
Post by: GeneralLeeTESH on June 25, 2007, 10:21:13 AM
 ;)Look- My dotter-Miss Miss Molly en I had to go GOLD Panning down on the creek them Duke Boyz jumped-JUST to AFFORD the fiberglass en BONDO necessary to have Cooter put the General back together for this weekend's race: www.sovren.org
Title: Re: 1969 Charger Front GRILLE Repair
Post by: TUFCAT on June 25, 2007, 07:10:55 PM
Cute pic of your daughter!!!  :icon_smile_wink: Now, that's cool  ;) ;) ;) Helpin' Good 'Ol' Dad.  :2thumbs:
Title: Re: 1969 Charger Front GRILLE Repair
Post by: GeneralLeeTESH on June 26, 2007, 08:31:47 PM
gettin her dun... :cheers:
Title: Re: 1969 Charger Front GRILLE Repair
Post by: GeneralLeeTESH on June 27, 2007, 03:19:32 PM
 :cheers:
Chrome trim is next.
CHECK Out the embedded HEMI emblem in LH Door. It is from the new MAGNUM
for 2006 and available at any CDODGE dealership parts counter for $ 15.00. I simply embedded a small aluminum plate within the HL door and then stuck the emblem on(it comes supplied with double sided sticky tape).
-TESH :scratchchin:
Title: Re: 1969 Charger Front GRILLE Repair
Post by: Charger-Bodie on June 27, 2007, 03:25:33 PM
looks about 1 million times better good job dude!! :2thumbs:
Title: Re: 1969 Charger Front GRILLE Repair
Post by: 70charger_boy on June 27, 2007, 05:25:17 PM
wanna sell it?
Title: Re: 1969 Charger Front GRILLE Repair
Post by: AirborneSilva on June 27, 2007, 06:21:39 PM
That's it Mark, I'm sending you some parts  :icon_smile_big: Great job  :2thumbs:
Title: Re: 1969 Charger Front GRILLE Repair
Post by: GeneralLeeTESH on June 27, 2007, 08:32:44 PM
 :cheers:

Go Ahead...BOSS Bacon and BOSS Sausage won't mind'em sent to THEIR Boar's Nest !!! Yee Haw !!!
Send Miss Daisy while yeer at it, too !!!

:scratchchin:
Title: Re: 1969 Charger Front GRILLE Repair
Post by: mikepmcs on June 27, 2007, 08:59:18 PM
Mark
That is MINT!!!  Nice job and thanks for the pics!
:icon_smile_big: :2thumbs:

v/r
Mike
Title: Re: 1969 Charger Front GRILLE Repair
Post by: Lurker on June 27, 2007, 09:26:47 PM
awsome job looks great, and love the "sloos-box-molly" pic lol
Title: Re: 1969 Charger Front GRILLE Repair
Post by: Just 6T9 CHGR on June 28, 2007, 04:07:02 PM
Quote from: GeneralLeeTESH on June 27, 2007, 08:32:44 PM
:cheers:

Go Ahead...BOSS Bacon and BOSS Sausage won't mind'em sent to THEIR Boar's Nest !!! Yee Haw !!!
Send Miss Daisy while yeer at it, too !!!

:scratchchin:

Whoah....I though I'd seen it all.......I would never have thought to pose my grill with my hogs  :rotz:
Title: Re: 1969 Charger Front GRILLE Repair
Post by: GeneralLeeTESH on June 28, 2007, 04:56:32 PM
 :cheers:
:scratchchin:
OK-The Front end assembly goes together like this. Note: Stainless-steel fasteners, wherever possible !
Ready for installation-AFTER the 392 (396 at  30 over) goes in... :2thumbs:
Title: Re: 1969 Charger Front GRILLE Repair
Post by: AirborneSilva on June 28, 2007, 05:41:13 PM
Looks great  :2thumbs: it also looks like the good ole north west rain got ya!
Title: Re: 1969 Charger Front GRILLE Repair
Post by: Hemidog on June 29, 2007, 03:47:41 PM
Very clean!  :thumbs: Looks like that hemi emblem turned out great!
Title: Re: 1969 Charger Front GRILLE Repair
Post by: bigroge1 on February 21, 2008, 01:19:05 AM
 :2thumbs: thats amazing. i was just thinking bout repairing my eye piece with aluminum and filler+bondo . beautiful job on the hemi emblem  :cheers:
Title: Re: 1969 Charger Front GRILLE Repair
Post by: 69bronzeT5 on February 21, 2008, 01:28:16 AM
The picture titled "Dscn5418.jpg" will help me out alot when I put my grille assembly back together. Thanks man! :cheers:
Title: Re: 1969 Charger Front GRILLE Repair
Post by: JoeyGowdy on December 01, 2008, 03:33:39 PM
Nice Grille Restoration!

:cheers: