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Question: How do I repaira front grille for a 69 Charger?
Buy a new piece for 400.00 - 8 (33.3%)
zFix it yerself !!! - 16 (66.7%)
Total Voters: 24

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Author Topic: 1969 Charger Front GRILLE Repair  (Read 2607 times)
GeneralLeeTESH
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General Lee Tesh


« on: June 22, 2007, 02:47:21 PM »

 cheers OK-I bet a lot of you 69 Charger guys DO NOT want to pay 375.00 plus 25.00 shipping on a new PLASTIC center grille piece. Well- Repair it then!. ABS plastic loves being married to Fibreglass and BONDO!

Step 1:  Take the good half of the grille, stick aluminum foil on front of the good side and pour 1/2" thick BONDO. Let this "mold" dry.
NOW-remove ALL the Aluminum foil !!!
Step 2:
Next day-Add fiberglass without the releasing agent! Using a scotch brite wheel,shape the piece of Repair-panel you are making;then, mold it to fit as shown.

Step 3: Fit/glass the new piece into place !

Step 4:
 Stay tuned for more pictures (tomorrow ) !!!


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The TESH
GeneralLeeTESH
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General Lee Tesh


« Reply #1 on: June 22, 2007, 02:51:39 PM »

 :2thumbs:Wait-there is more... 2thumbs Twocents


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The TESH
GeneralLeeTESH
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General Lee Tesh


« Reply #2 on: June 22, 2007, 02:55:45 PM »

 Shocked The marriage of Plastic/glass together in 1/8" thickness...

More Pics of progress tomorrow...


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The TESH
GeneralLeeTESH
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General Lee Tesh


« Reply #3 on: June 22, 2007, 04:01:03 PM »

 2thumbs nAs my 5 year old Molly says..."Daddy-use POSSICLE Stix"...
O.K.  Here goes.... scratchchin lol Twocents smilielol


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The TESH
GeneralLeeTESH
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General Lee Tesh


« Reply #4 on: June 22, 2007, 04:06:50 PM »

 2thumbs lol smilielol Twocents
http://www.dodgecharger.com/forum/index.php/topic,30406.0.html
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The TESH
AirborneSilva
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« Reply #5 on: June 22, 2007, 05:12:37 PM »

Lookin good Tesh  2thumbs
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70charger_boy
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Oh, yes I did.................


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« Reply #6 on: June 22, 2007, 05:53:56 PM »

Damn Tesh, why did you let out our little secret???  We could've made millions
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CHARGER_FAN
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Undercover Charger


« Reply #7 on: June 22, 2007, 06:50:16 PM »

Popsicle sicks ain't just for popsicles anymore, I guess. smilielol Cheaper than a new grille, too. icon_smile_big
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Ghoste
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« Reply #8 on: June 22, 2007, 09:05:56 PM »

Hmmm, impressive. yesnod
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I see a light at the end of the tunnel, and it's...ELECTROLUMINESCENT!!!
Visit the 66-67 Charger forum at http://66-67charger.com/forum/index.php
TUFCAT
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I didn't know she was a KITTEN!!


« Reply #9 on: June 22, 2007, 09:49:16 PM »

Looks like a lot of work.....  Good thinkin' though  bow bow bow
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      Original paint LL1 dark turquoise survivor owned since 2005.
Chatt69chgr
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« Reply #10 on: June 23, 2007, 08:18:56 AM »

I don't think I would try what you have done but I applaud your efforts.  It's refreshing to see folks doing things like this.  I really enjoy threads of how folks have tackled restoration issues and solved them to their satisfaction.  Everyone can't pick up the phone and order a $300 or $400 part.  Sometimes, that's where Yankee ingenuity comes in.
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GeneralLeeTESH
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General Lee Tesh


« Reply #11 on: June 23, 2007, 07:21:24 PM »

Got the HEMI emblem embedded within the LEFT Headlight Door. Gettin'er dun... 2thumbs cheers


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The TESH
GeneralLeeTESH
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General Lee Tesh


« Reply #12 on: June 23, 2007, 07:24:13 PM »

more... eek


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The TESH
AirborneSilva
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« Reply #13 on: June 24, 2007, 09:32:22 AM »

Keep them pics coming Tesh  2thumbs
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GeneralLeeTESH
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General Lee Tesh


« Reply #14 on: June 24, 2007, 12:35:25 PM »

 patriot Hoa Troop !
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The TESH
bill440rt
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« Reply #15 on: June 24, 2007, 01:47:23 PM »

Uhhh.... Those grille centers are less than $375:

http://cgi.ebay.com/ebaymotors/69-DODGE-CHARGER-GRILLE-GRILLES-NEW_W0QQitemZ250135030212QQihZ015QQcategoryZ33645QQssPageNameZWDVWQQrdZ1QQcmdZViewItem
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"Strive for perfection in everything. Take the best that exists and make it better. If it doesn't exist, create it. Accept nothing nearly right or good enough." Sir Henry Rolls Royce
70charger_boy
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Oh, yes I did.................


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« Reply #16 on: June 24, 2007, 01:58:24 PM »


buy it for him then
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Red Ram
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« Reply #17 on: June 24, 2007, 02:08:39 PM »

What's a Duktona?
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"In search of truth and a few snack-crackers"
70charger_boy
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Oh, yes I did.................


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« Reply #18 on: June 24, 2007, 02:19:18 PM »

What's a Duktona?

http://www.dodgecharger.com/forum/index.php/topic,27469.0.html
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Red Ram
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« Reply #19 on: June 25, 2007, 12:27:17 AM »

Oh...OK. Lots of creativity. Looks like fun.
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"In search of truth and a few snack-crackers"
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